ecom for engines & CHP –
Measurement technology that thinks ahead.
Precise, robust flue gas and pressure analytics for CHP plants, biogas engines, gensets and turbines – developed for the toughest conditions in the engine business.
An engine is not a boiler. Pressure pulsations, extreme temperatures, aggressive flue gas components or changing fuels quickly push standard measurement technology to its limits. ecom develops measurement solutions that work precisely where others fail – reliably and precisely.
The engine business has different requirements.
Whether it’s a combined heat and power (CHP) plant, biogas engine, diesel generator or gas turbine: engine-based systems operate under dynamic load conditions, with fluctuating fuel qualities and under increasing regulatory pressure. Flue gas measurement in this environment is no longer just a mandatory task – it is the central control instrument for efficiency, operational safety and compliance.
Anyone who measures inaccurately here loses daily efficiency due to faulty combustion, raises a unnecessary fuel costs and – in extreme cases – risks the operating license.
Tighter regulations – growing pressure on operators
Rising energy costs, stricter emission regulations and the trend towards system flexibility are fundamentally changing the demands on operators. At the same time, more frequent load changes lead to increased wear and more unstable operating conditions. Municipal heat planning and decarbonization targets further increase the pressure on efficiency and CO₂ balance.
Measurement technology is no longer just a supporting component – it is a critical element for economic operation.
Special challenges: CHP and biogas plants
Flue gas measurement in CHP and biogas plants is one of the most demanding applications in the engine business. Hydrogen sulfide (H₂S), high humidity and highly fluctuating gas qualities are daily realities here. Aggressive gas components lead to premature sensor failure in many systems – with direct consequences for maintenance expenditure and operating costs.
- Aggressive gas components (H₂S, NOx) stress sensors and measurement technology
- Condensate falsifies measurement results
- Fluctuating fuel qualities complicate stable adjustments
- Efficiency losses due to faulty combustion often remain undetected
Typical Applications:
- Industrial and Energy Plants
- Emergency Power Generators and Standby Power Systems
- Oil and Gas Infrastructure
- Engine Development and Test Bench Operation
Engines, turbines and power units – precision for dynamic high-performance applications
By engines and turbines, the quality of measurement data directly determines efficiency, operating costs and compliance with legal requirements. Different fuels – from natural gas to hydrogen admixtures – strong load changes and international regulations raise the highest demands on the measurement technology used.
ecom measurement solutions are also H₂-ready – and thus prepared for the growing use of hydrogen as an energy source.
Why ecom – and why specifically for this area?
ecom develops measurement solutions tailored to the specific requirements of the engine business – not to the lowest common denominator. This means devices that function under real conditions, not just in the laboratory.
Technical Strengths at a Glance:
- Pulsation-resistant measurement technology: High-performance pumps and integrated pressure compensation ensure stable readings directly at the exhaust manifold – even with strong pressure pulsations
- Active sensor protection: Sensor flushing and multi-stage filter systems protect the sensors from aggressive gases like H₂S and significantly extend their life span
- Heated sampling systems: Prevent condensate formation and ensure precise measurement results even with water-soluble gases like NO₂ or SO₂
- CO sensor overload protection: Enables continuous measurements even under high loads
- Catalyst monitoring: Precise detection of NO/NO₂ for SCR catalysts check, as well as CO measurement for oxidation catalysts
- Digital integration: WiFi, BLE, Modbus and analog interfaces enable seamless integration into existing control systems and test bench automation
Mobile solutions: Compact portable measuring devices for flexible use from plant to plant – instantly ready for operation
Economic benefits for operators and service providers:
- Optimized efficiency through precise combustion control
- Reduced fuel consumption through exact adjustment of the fuel-air mixture
- Early detection of wear and malfunctions
- Legally compliant documentation of all emission values according to 44th BImSchV and other regulations
- Minimized downtime through quick calibration and short service cycles
Certifications and standards:
- TÜV-tested according to EN 50379-2
- Conformity according to 1st BImSchV
- ISO 9001 certified manufacturing in Germany
The requirements in the engine business are too complex for standard solutions.
ecom configures the appropriate measurement technology for your system – tailored to processes, fuels and legal requirements. Speak with our experts.
From handheld devices to industrial standard
Are you looking for your perfect solution for flue gas measurements?
We have it. From compact handheld devices for quick checks to highly complex analysis systems for industry with wireless remote control and special measurement procedures.
Every ecom device combines maximum sensor accuracy with extreme robustness. Browse our portfolio or use our personal consultation to find the measuring device that will make your daily work extremely efficient.
From handheld measuring devices to industrial solutions
We know what everyday life looks like on the construction site or in the boiler room. That is why we build pressure measuring instruments that not only shine in the laboratory but function exactly where it matters. Our devices are extremely robust, perform complex tests fully automatically and document the results securely and completely.
Rely on durable quality “Made in Germany” for pressure and leak rate determination.
Don't just find any measuring device. Find YOUR measuring device.
The requirements in the engine business are too complex for off-the-shelf standard solutions. Let us analyse your system profile together and configure the measurement system that precisely matches your processes, fuels and compliance requirements.
We are happy to advise you
ecom GmbH
Am Großen Teich 2
D-58640 Iserlohn